Mobile modular rigs

Innovative Technology & Key Features

Mobile modular rigs are not simply conventional rigs cut into pieces. They are engineered from the ground up for rapid assembly, minimal crane requirements, and maximum transport efficiency.

• ISO container‑sized modules – Each major component (drawworks, mud pumps, power module, control cabin) fits within a standard 20 ft or 40 ft container footprint. No over‑dimensional permits – just flatbed trucks or container ships.

• Hydraulically raised mast – The mast arrives in two sections, pinned on the ground, then raised by a hydraulic cylinder mounted on the substructure. No crane needed for mast erection – a huge advantage in remote sites.

• Integrated walking or skidding system – For multi‑well pads, the modular rig can be equipped with our SMS stepping system. Move from well to well without breaking down modules.

• Quick‑connect hydraulic & electrical jumpers – Color‑coded, pressure‑tested hoses and cables with plug‑and‑play connectors. No onsite fabrication or guesswork – each module connects to the next in under 30 minutes.

• Modular mud tanks – Tanks are built as 20 ft or 40 ft skids that bolt together side‑by‑side or end‑to‑end. Expand from 100 bbl to 400 bbl by adding modules.

• Low transport height – The tallest module is under 9 ft, allowing transport under low bridges and through tunnels. No escort vehicles required in most regions.

• Forklift‑ or crane‑friendly – Each module has standard lift points, center of gravity marked, and weight clearly labeled. You can use a small forklift (15‑20 ton) to position modules – no 200‑ton crane needed.

• Cold‑weather ready – All modules are insulated and can be fitted with internal heaters. Hydraulic systems use low‑temperature fluid, and control cabins are heated.

• Offshore / container ship compatible – Modules are designed to stack three high for sea transport. No special cradles or lashing – just standard twist locks.

• Remote diagnostics – The control module includes a PLC with cellular modem. Our engineers can troubleshoot faults without a site visit.

Technical Specifications – Mobile Modular Rigs

Our mobile modular rigs are available in three standard capacity classes. All modules are sized for road transport without special permits in most countries.

Parameter	MMR‑1000	MMR‑1500	MMR‑2000
Drawworks power	1,000 HP	1,500 HP	2,000 HP
Hook load capacity	300 tons	450 tons	600 tons
Drilling depth (5" DP)	3,500 m	5,000 m	6,500 m
Mast type	Single telescoping	Two‑section folding	Two‑section folding
Mast height (erected)	90 ft	110 ft	130 ft
Number of modules	8	12	16
Heaviest module weight	18 tons	22 tons	28 tons
Largest module dimensions (L×W×H)	20′ × 8′ × 8.5′	20′ × 8′ × 9′	40′ × 8′ × 9′
Rig‑up crew	4 people	5 people	6 people
Rig‑up time (first well)	24 hours	36 hours	48 hours
Rig‑up time (subsequent wells – walking)	2‑3 hours	2‑3 hours	3‑4 hours
Mud pump module	2 × 800 HP (triplex)	2 × 1,000 HP	3 × 1,000 HP
Walking system option	SMS‑1500	SMS‑2000	SMS‑3000
Road transport method	Flatbed trucks (8‑12 loads)	Flatbed + lowboy (12‑18 loads)	Flatbed + lowboy + RORO (18‑25 loads)
API certifications	4F, 7K, 8C	4F, 7K, 8C	4F, 7K, 8C
Operating temperature	-30°C to 50°C	-40°C to 50°C	-45°C to 50°C

Product Types – Mobile Modular Rigs Configurations

We offer mobile modular rigs in several configurations to match different operational needs:

1. Fast‑Move Land Rig (MMR‑1000/1500) – Standard configuration for multi‑well pads in accessible terrain. All modules are container‑sized. Rig‑up by forklift and small crane (50 ton).

2. Heli‑Portable / Remote Access Rig – Even smaller modules (maximum weight 8 tons) designed to be moved by helicopter or light truck. For jungle, mountain, or swamp drilling. Depth capacity reduced to 2,000‑2,500 m.

3. Walking Modular Rig – MMR with integrated stepping system. After the first rig‑up, the rig walks between wells without disassembly. Best for dense pad drilling (8+ wells per pad).

4. Workover Modular Rig (MMR‑WO) – Lighter version (300‑500 HP) for well servicing. Modules are designed to be moved by pickup truck or small flatbed. Quick rig‑up in 4‑6 hours.

5. Arctic Modular Rig – Insulated modules, heated hydraulic fluid, battery warmers, and heated control cabin. Built for -45°C continuous operation. All steel meets low‑temperature impact requirements.

6. Containerized Rental Rig Package – Complete rig pre‑assembled in shipping containers. You provide power (generator set) and crew. Rental period as short as 6 months. We handle transport and commissioning.

7. Custom Module Mix – Already have a drawworks or mud pumps? We can supply only the missing modules (mast, substructure, control cabin) and integrate with your existing components.

Applications – Where Mobile Modular Rigs Excel

Mobile modular rigs are ideal for:

• Multi‑well pad drilling (shale, CBM, tight gas) – 8 to 32 wells per pad. The rig walks between slots or rigs up once and moves modules only once per pad.

• Remote exploration – Jungle, desert, or Arctic locations with no heavy crane access. Small modules can be moved by helicopter or sled.

• Urban infill drilling – Tight city lots where a conventional rig cannot fit. Modules arrive on small trucks and are assembled in the street.

• Island or swamp drilling – Limited barge capacity. Each module is light enough for small landing craft.

• Short‑term production testing – Drill 2‑3 test wells, then move to another block. No need to invest in a full‑size rig.

• Disaster relief / emergency well capping – Rapid deployment to kill a blowout or relieve pressure. Our MMR can be airlifted and rigged up in 24 hours.

• Military or government drilling – Water wells or geothermal exploration in rugged terrain. Modular design fits in cargo aircraft (C‑130 or larger).

Why Choose SJ Petro for Mobile Modular Rigs?

• Sinopec engineering depth – We are a subsidiary of China’s largest oilfield equipment group. Our 314‑engineer team has designed over 50 modular rigs for export.

• True road‑legal modules – We design to U.S. DOT, EU, and Chinese road regulations. No special permits needed for most modules.

• Fast rig‑up track record – Our MMR‑1000 has been rigged up in 16 hours by a 4‑person crew in field tests. Compare to 5‑7 days for conventional rigs.

• Interchangeable modules – Standardized interfaces (bolt patterns, hydraulic couplings, electrical connectors) mean you can swap a mud pump module between rigs.

• Global shipping experience – Over 3,100 export shipments. We know how to pack modules for sea, air, and land transport. Lashing plans, container loading diagrams, and customs paperwork included.

• On‑site training & support – We send field engineers to oversee the first rig‑up and train your crew. Remote support via video call.

• Competitive pricing – Because modules are built in our factory line (not custom each time), we offer 15‑25% lower cost than traditional rigs of similar capacity.

• Warranty – 12 months on all mechanical and electrical components. Structural components (mast, substructure) warrantied for 5 years.

Frequently Asked Questions (FAQ)

Q1: How many truckloads are needed to move an MMR‑1500?
Approximately 12‑18 truckloads depending on module arrangement and local road limits. The heaviest module is 22 tons. We provide a detailed transport plan with truck count, escort requirements, and route survey.

Q2: Do I need a large crane to set up the rig?
No – the mast is raised hydraulically from the substructure. Modules are positioned using a small forklift (20 ton capacity) or a light crane (50 ton). No 200‑ton crawler crane needed.

Q3: How long does it take to rig up the first well?
For MMR‑1000: 24 hours with a 4‑person crew. For MMR‑1500: 36 hours with 5‑6 people. The second well on the same pad (using walking system) takes 2‑3 hours.

Q4: Can the rig be moved without breaking down the mast?
No – for road transport, the mast must be lowered and separated into two sections. However, on a multi‑well pad with the walking option, you do not break down modules – the rig walks as a complete unit.

Q5: Are the modules interchangeable between different rigs in my fleet?
Yes – we standardize interface dimensions across all MMR rigs of the same capacity class. You can swap a mud pump module from Rig A to Rig B in an emergency. We provide interface drawings.

Q6: What is the minimum ground bearing pressure required?
The modular substructure includes large‑area skid beams. Typical ground bearing pressure is 5‑7 PSI (similar to a loaded cement truck). For soft ground, we add timber mats or steel plates.

Q7: Can the rig be operated in extreme cold?
Yes – our Arctic package includes insulated modules, heated hydraulic reservoirs, battery warmers, and low‑temperature seals. The control cabin is heated and double‑glazed. Operational down to -45°C.

Q8: Do you offer financing or leasing for modular rigs?
Yes – we work with international finance partners to offer operating leases (up to 5 years) and lease‑to‑own options. Monthly payments can be offset against reduced moving costs.

Q9: What documentation is provided for export and customs?
Each module comes with a commercial invoice, packing list, weight certificate, and HS code classification (8430.41 – drilling rigs). We also provide a Certificate of Origin (China) and, if needed, an API certificate for each pressure component.

Q10: How do I get a proposal for a mobile modular rig?
Email modular@sjpetro.com with:

• Target drilling depth and hook load required

• Number of wells per pad and typical pad spacing

• Road access limitations (bridge heights, weight limits, road width)

• Any preference for walking system (yes/no)

• Climate (desert, Arctic, tropical, etc.)
  We will respond within 5 working days with a module list, transport estimate, rig‑up time projection, and budget price.