Products
Drilling Rig Automation
Technical Specifications: Automation Modules & Capabilities
| Automation Feature | Industrial Standard Spec | Sinopec OEM Integration |
|---|---|---|
| Automation Level | Level 2 (Semi-Auto) to Level 4 (Full Auto) | Fully customizable per safety code |
| Pipe Handling Type | Iron Roughneck + Automated Racker | Single or Dual-Arm option |
| Max Pipe Handling Capacity | 5-1/2" to 9-5/8", up to 25ft singles | Extended to 30ft joints for deep wells |
| Auto-Driller Accuracy | ± 2% WOB / ± 5% Torque | ± 1% WOB / ± 3% Torque (High Precision) |
| Control System Protocol | MODBUS, PROFINET, or Open Protocol | Seamless Integration with existing MWD/LWD |
| Human-Machine Interface | 2 x 21" Industrial Touchscreens | 3 x 24" Ruggedized Screens (optional) |
| Emergency Response Time | < 100ms | < 50ms (Class-leading) |
Application Areas
Our Drilling Rig Automation technology is designed for high-risk, complex environments where manual labor faces constraints:
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Ultra-Deep & HPHT Wells: Deep wells (8,000m+) demand precise control. Our automation reduces "flat time" by maintaining consistent drilling parameters without human fatigue.
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Offshore & Deepwater Operations: On drillships or platforms, space is limited and evacuation is difficult. Automating the drill floor reduces the number of workers required on the platform, improving overall safety indexes.
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Arctic & Remote Land Drilling: Operating in extreme cold (-40°C) reduces the speed and safety of manual crews. Our winterized automated models allow the rig to run with a skeleton crew for extended periods.
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High H2S / Hazardous Environments: In sour gas wells, the threat to personnel is constant. Our automated systems allow well control and pipe handling to occur from a sealed, pressurized cabin hundreds of meters away.
Product Types & Configurations
We offer three distinct levels of automation solutions to match your budget and operational scale:
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New-Generation Fully Automated Drilling Rig (ADR): A complete rig package featuring an automated pipe handling system, auto-driller, and integrated digital control cabinet. Perfect for newbuild projects.
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Advanced Digital Retrofit Kit: An "add-on" system for existing ZJ70 / ZJ90 rigs. We install new digital drives (AC VFD), an Auto-Driller, and the racking controls, upgrading your mechanical rig to a smart rig without a full rebuild.
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Modular Iron Roughneck & Pipe Racker: Just the robotic floor unit. Ideal for operators with a solid control system who just need to eliminate manual floor personnel.
Why Choose Sinopec for Rig Automation?
It's not just about selling hardware; it's about delivering operational peace of mind. Here's why our system stands out in the global market for drilling rig automation:
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80+ Years of Engineering Pedigree: We know the rig floor intimately. Our automation features are designed by engineers who understand the physical forces of drilling, not just software coders.
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One-Stop Integration: Because we design both the mechanical rig (draw works, mast) and the controls, you avoid the common "integration headaches." We guarantee the Iron Roughneck won't clash with your mast structure, and the software will speak to your BOP.
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Globally Available Support: Our service network spans major oil hubs. We provide on-site start-up commissioning and remote diagnostic support for your automated system.
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Custom Safety Protocols: Whether you need NORSOK, ISO, or ANSI/API auto-stop logic, we write the code to match your local environmental and safety regulations.
Frequently Asked Questions (FAQ)
Q: What is the main advantage of an automated rig over a standard mechanical rig?
A: The biggest advantage is personnel safety and operational consistency. Automated pipe handling removes humans from the most hazardous area (between iron and steel). An auto-driller maintains perfect drilling parameters 24/7 without suffering from driller fatigue, leading to fewer downhole issues.
Q: Can I automate my existing older rig that uses DC drives?
A: Yes. We offer retrofit automation packages. If your rig has a mechanically driven draw works, we can install electronic control valves and an automated iron roughneck that operates independently from the main drive system. A full AC-VFD retrofit is also an option.
Q: How long does it take to commission a Sinopec automatic rig?
A: A completely new fully integrated system takes approximately 2-3 weeks for on-site assembly and software tuning. A simpler retrofit of an Iron Roughneck takes only 5-7 days.
Q: Do I need to retrain my crew to use your automated system?
A: Yes, proper training is essential. We provide a mandatory 2-week training program for your drillers and maintenance crew on the HMI interfaces and safety logic. We also provide a full set of bilingual manuals.
Q: What happens if your automated system/control computer fails during drilling?
A: Our control cabinets are built with a fail-safe architecture (redundant CPU and power supply). In the unlikely event of a total control system failure, the rig features a mechanical manual override for key systems (e.g., emergency kill line, manual drawworks brake) to ensure you can always secure the well.
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