Fracturing unit set manufacturers

Technical Specifications – Fracturing Unit Set Offerings

Our unit sets are available in three standard sizes. Each size is offered in diesel, electric, or hybrid.

Standard Unit Set Configurations

Set Model	Pump Count	Total Continuous HHP	Blender Count	Manifold Rating	Best For
FUS‑1000	2 × QPA2500 (diesel) or 2 × SCF8000 (electric)	5,000 – 16,000 HHP	1 × 3,000 lbs/min	105 MPa	Well testing, single‑well fracs, small jobs
FUS‑2000	4 × QPA2500 or 4 × SCF8000	10,000 – 32,000 HHP	1 × 6,000 lbs/min	105 or 140 MPa	Standard onshore fracturing, tight gas
FUS‑4000	6 × QPA2500 or 6 × SCF8000	15,000 – 48,000 HHP	2 × 6,000 lbs/min (redundant)	140 or 175 MPa	Deep shale, HPHT, high‑volume jobs

FUS‑2000 (4‑pump diesel set) – Detailed Parameters

Component	Specification
Pumps	4 × QPA2500 quintuplex, diesel drive
Total continuous HHP	10,000 HHP (7,460 kW)
Max working pressure	105 MPa (15,312 PSI) – optional 140 MPa
Blender	1 × 6,000 lbs/min diesel blender, ±2% sand accuracy
Manifold skid	4″ header, 105 MPa, with gate valves and swivels
Control system	SOFElink Basic with data logging and remote display
Suction manifold	6″ low‑pressure header with 4 × 4″ connections
Iron package	150m of 3″ hammer union lines, various lengths
Spare parts kit	Valves, seats, packing, plungers for 500 pump‑hours
Footprint (rigged up)	25m × 15m (approx.)
Rig‑up time	12 hours with 4‑person crew
Lead time	5–6 months

FUS‑4000 (6‑pump electric set) – Detailed Parameters

Component	Specification
Pumps	6 × SCF8000 electric skids (8,000 HP each)
Total continuous HHP	48,000 HHP (35,800 kW)
Max working pressure	175 MPa (25,400 PSI)
Blenders	2 × electric blenders, 6,000 lbs/min each
Manifold skid	5″ dual header, 175 MPa, SGH175 series
Control system	SOFElink Advanced with predictive maintenance
Mobile substation	6‑35 kV input, 50 MW, with VFD distribution
Suction manifold	8″ low‑pressure header with 6 × 4″ connections
Iron package	300m of 4″ hammer union lines, 175 MPa
Spare parts kit	Full set for 1,000 pump‑hours
Footprint	40m × 25m (approx.)
Rig‑up time	20 hours with 6‑person crew
Lead time	7–8 months

Product Types – Fracturing Unit Sets We Manufacture

1. FUS‑1000 – Entry / Exploration Set

Best for: Well testing, acidizing, single‑well low‑volume fracs, coiled tubing fracturing.

Includes: 2 pumps, 1 small blender, compact manifold skid, basic control. Available in diesel or electric. Small footprint, fast move.

2. FUS‑2000 – Standard Workhorse Set

Best for: Most onshore fracturing – conventional oil, tight gas, shale wells (shallow to medium).

Includes: 4 pumps, 1 blender, 4″ manifold, SOFElink control. Our most popular set. Diesel version for remote locations; electric for grid‑connected pads.

3. FUS‑4000 – Heavy Duty / Shale Set

Best for: Deep shale gas, HPHT wells, high‑sand‑volume jobs, multi‑well pads.

Includes: 6 pumps (SCF8000 electric or QPA2500 diesel), 2 redundant blenders, 5″ manifold rated to 175 MPa, full SOFElink predictive maintenance, mobile substation (electric).

4. Hybrid Unit Set (Custom)

Best for: Operators transitioning to electric, pads with limited grid capacity.

Configuration example: 2 electric SCF8000 + 2 diesel QPA2500 on the same manifold skid, with dual control system. Same physical footprint as a standard set.

5. Custom Unit Set (Any Pump Count)

Best for: Unique horsepower requirements (e.g., 3 pumps, 5 pumps, 8 pumps).

We build any combination. The same standardized interface philosophy applies – all sets use the same suction/discharge connections and control protocol.

Applications – Where Fracturing Unit Sets Are Used

Our unit sets are ideal for operators who need predictable, scalable equipment:

• Independent oil & gas producers – one FUS‑2000 covers most of their annual fracturing needs

• Large shale operators – buy multiple FUS‑4000 sets and deploy them across different pads; swap sets as demand shifts

• Frac service companies – standardize on one unit set design across their entire fleet – simplifies training, spares, and maintenance

• International projects – ship pre‑tested sets in containers, reassemble quickly at destination

• Rapid response – keep a FUS‑1000 set on standby for emergency frac or well test jobs

• Fleet expansion – already have a 20,000 HP spread? Add one FUS‑2000 set to boost to 30,000 HP without re‑engineering

Why Choose SJ Petro as Your Fracturing Unit Set Manufacturer?

Because standardization doesn’t mean compromise. Our unit sets are built to the same API standards as our custom spreads – but with the efficiency of a repeatable product.

Your Need	SJ Petro’s Answer
"I need predictable pricing and lead time.”	Unit sets are standard products. Lead times are fixed (not "engineered to order”). Pricing is transparent.
"I want to start small but scale up later.”	Buy one FUS‑2000 today. Add a second next year. They work together seamlessly – same interfaces, same controls.
"I don’t have a large engineering team to integrate components.”	We deliver the set pre‑integrated. Connect suction, discharge, power, and control – that’s it.
"I operate in multiple countries with different standards.”	Electric sets can be built for any grid standard (50/60 Hz, 6–35 kV). Diesel sets are universal. We provide documentation for local compliance.
"Spare parts across multiple brands is a nightmare.”	All components in the set share common wear parts. One parts list. One supplier.
"I need API certification for my tender.”	Full API 7K and 6A documentation provided. API monogram available on request.

More reasons to trust SJ Petro:

• Sinopec Group heritage – 40+ years of fracturing equipment manufacturing

• Three national manufacturing champion awards – recognized for innovation and quality

• API 7K, API 6A, API Q1 certified – full certification, not marketing claims

• In‑house manufacturing – pumps, fluid ends, blenders, manifolds, controls – all under one roof

• Global support – spare parts shipped within 24 hours, field technicians available for commissioning

• Lease and financing options – available for unit sets, including milestone payments

Frequently Asked Questions (FAQ) – Fracturing Unit Set Manufacturers

Q1: What exactly is a "fracturing unit set”?

A: A fracturing unit set is a pre‑engineered, standardized package of fracturing equipment – typically a specific number of frac pumps, one or two blenders, a manifold skid, and a control system – all pre‑assembled and tested at the factory. Unlike a fully custom spread, a unit set has fixed specifications, standardized interfaces, and predictable lead times. Think of it as a "fracturing in a box” building block. You buy one set for smaller jobs, or combine multiple sets for larger pads.

Q2: How is a unit set different from a custom fracturing spread?

A: A custom spread is engineered for a specific project – with a unique HHP target, custom manifold layout, and specialized features. A unit set is a standard product – same design every time, like buying an off‑the‑shelf machine. Unit sets are smaller (2–6 pumps) and designed to be combined. Custom spreads are larger (10–20+ pumps) and one‑off. In practice, many operators buy 2–4 unit sets and deploy them together as a spread.

Q3: Can I combine unit sets of different sizes (e.g., one FUS‑1000 and one FUS‑2000)?

A: Yes. All our unit sets use compatible suction/discharge connections (flange patterns and hammer union sizes), control protocol (SOFElink network), and manifold pressure ratings (or we match the lower rating). You can run a FUS‑1000 (10,000 HP diesel) alongside a FUS‑2000 (20,000 HP diesel) for a total of 30,000 HP. The SOFElink system treats them as a single spread.

Q4: What is the lead time for a standard fracturing unit set?

A: Standard lead times from order confirmation:

Set Model	Diesel	Electric
FUS‑1000	3–4 months	4–5 months
FUS‑2000	4–5 months	5–6 months
FUS‑4000	5–6 months	6–8 months
Hybrid / custom	Add 1–2 months	Add 1–2 months

Expedited delivery may be available for an additional fee – contact our sales team.

Q5: What is the price range for a fracturing unit set?

A: Rough estimates (EXW Jingzhou, USD):

Set Model	Diesel (approx.)	Electric (approx.)
FUS‑1000	$1.2M – $1.8M	$2.0M – $2.8M
FUS‑2000	$2.2M – $3.2M	$3.5M – $4.8M
FUS‑4000	$3.5M – $5.0M	$5.5M – $7.5M

Volume discounts for 3+ sets. Contact us for firm pricing based on your configuration.

Q6: What documentation do you provide for international shipping and tenders?

A: For every unit set, we provide:

• Material test reports (EN 10204 3.1)

• Hydrostatic test certificates (1.5× MWP)

• NDT reports (MT, PT, UT)

• API 7K data sheets (pumps)

• API 6A data sheets (manifold)

• Dimensional inspection reports

• As‑built drawings

• Operation and maintenance manuals

• Certificate of origin

• Commercial invoice, packing list, bill of lading

Third‑party witness testing (SGS, BV, DNV) is available upon request at buyer’s expense.

Q7: Do you offer financing or leasing for fracturing unit sets?

A: Yes. For qualified buyers, we offer direct financing (through partner banks, terms up to 5 years), operating leases, milestone payment plans (30/40/30), and lease‑to‑own options. We have financed unit sets for customers in North America, Russia, and Southeast Asia.

Q8: Can I buy a refurbished fracturing unit set to save money?

A: Yes. We occasionally have trade‑ins from customers upgrading to electric sets. Refurbished unit sets are disassembled, inspected, fitted with new wear parts (valves, seats, packing, plungers), repainted, load tested, and come with a 6‑month warranty. Price is typically 40–60% of new. Contact us for current inventory.

Q9: What training is included with a fracturing unit set purchase?

A: For each unit set, we include:

• 1 week of on‑site training during commissioning (up to 5 students)

• Digital operation and maintenance manuals

• 3 months of remote video support after delivery

• Access to online training portal (videos, checklists, troubleshooting)

Additional training (factory courses in Jingzhou, extended field training) is available at extra cost.

Q10: What is the warranty on a fracturing unit set?

A: 12 months after commissioning or 18 months after shipment – whichever occurs first. The warranty covers manufacturing defects on all components (pumps, blender, manifold, control system). Wear parts (valves, seats, packing, plungers) are not covered but are included in the spare parts kit. Extended warranty (up to 5 years) is available for an additional fee.

Q11: How do your unit set prices compare to assembling a spread from multiple manufacturers?

A: Our unit set price is typically 10–20% higher than sourcing the cheapest components from five different manufacturers – but that’s not the full picture. When you add integration engineering ($200k–$500k), warranty coordination, separate spare parts inventories, and multiple training programs, our complete set is usually 10–30% lower total cost – and far less headache.

Q12: Can I get a unit set with a different number of pumps than your standard offerings?

A: Yes. We build custom pump counts (3, 5, 8 pumps, etc.). The same standardized interface philosophy applies. Lead time and pricing depend on the configuration. Contact our engineering team.

Q13: Do you offer a mobile substation for electric unit sets where grid is not available?

A: Yes. For electric unit sets, we supply a complete mobile substation (6–35 kV input, 50–60 Hz, with VFD distribution). The substation is integrated into the unit set’s control system and can be skid‑mounted for transport. We have delivered mobile substations for SCF8000 spreads in remote shale basins.

Q14: Can I visit your factory to see a unit set being manufactured?

A: Absolutely. We welcome customer visits to our manufacturing facility in Jingzhou, China. You can inspect ongoing production, view completed unit sets on test stands, and meet your project manager. We recommend scheduling at least 2 weeks in advance. Travel and accommodation assistance available.