Intelligent rig control

Technical Specifications

Here are the key technical parameters of our Intelligent Rig Control System. Note: Actual configurations can be customized based on rig model and operational requirements.

Parameter	Specification
Control Core	Industrial PLC + Full-Digital AC Vector Drive
Data Acquisition Rate	Up to 10 points/sec (real-time)
Data Transmission Protocol	PROFIBUS / Modbus TCP / Ethernet IP
Driller Interface	Dual touchscreen displays (15-21 inch) + joystick controllers
Control Modes	Single Driller / Dual Driller / Remote Operation (3 modes)
Safety Interlocks	9+ integrated safety logic protection protocols
Fault Diagnostics	Auto-diagnostic system with alarm logging
Redundancy	Optional CPU and power supply redundancy
Operating Temperature	-20°C to +55°C (cold-weather package available to -45°C)
Power Supply	AC 600V / 690V, 50/60Hz
Network Compatibility	Wired Ethernet / 4G/5G / Satellite (remote operation)
Software Modules	SjpetroDAS (data acquisition), SOFEcommand (auto control), SOFEview (real-time monitoring)
Compatible Equipment	Drawworks, top drive, rotary table, mud pumps, BOP, pipe handling, catwalk

Product Series

Our intelligent control solutions come in multiple configurations to suit different rig types and operational scales:

Series	Application	Key Features
SJ-IC100	Onshore small-medium rigs (1000-3000m)	Compact design, cost-effective, basic automation
SJ-IC300	Onshore large rigs (4000-7000m)	Full PLC control, dual-driller, advanced safety interlock
SJ-IC500	Offshore / ultra-deep rigs (7000-9000m+)	Redundant architecture, remote operation, marine-certified
SJ-IC-MOD	Modular retrofits	Upgrade existing rigs with intelligent control functionality

Where Can You Use It? Application Fields

Our intelligent rig control system is designed to perform across virtually every drilling scenario:

Land Drilling

• Desert operations (Middle East, North Africa)

• Arctic / low-temperature environments (Russia, Canada — our cold-weather drill rigs have been exported to Russian state oil companies)

• Jungle / remote access locations

• Shale oil and gas fields

Offshore Drilling

• Fixed platform drilling

• Jack-up rigs

• Semi-submersibles (with marine-certified components)

• Ultra-deepwater support vessels

Specialized Operations

• Workover and well intervention

• Coiled tubing operations (SjpetroDAS system already widely deployed on coiled tubing units)

• Continuous pipe handling

Our systems have been successfully deployed across more than 30 countries, including the United States, Canada, Russia, Indonesia, India, and throughout the Middle East.

Why Choose SJ PETROLEUM MACHINERY?

Let’s be honest — there are plenty of companies selling rig control systems. But here’s why engineers and procurement teams keep coming back to SJ Petro:

1. Backed by Sinopec, built for the real world. We’re a wholly-owned subsidiary of Sinopec Oilfield Equipment Corporation — one of the largest and most respected energy equipment groups in the world. That means our products are tested and validated in some of the toughest drilling environments on the planet before they ever reach your site.

2. Complete IP ownership, no technology restrictions. Unlike many competitors who rely on third-party software or imported components, our SjpetroDAS system and control architecture are fully自主研发 with complete intellectual property rights. No licensing headaches, no technology transfer barriers.

3. We’ve delivered over 3,000+ international transactions. According to global trade data, SJ Petro has completed over 3,126 international trade transactions, with major trading partners spanning Russia, Indonesia, and India. That’s not just a number — that’s real experience navigating export logistics, customs compliance, and international quality standards.

4. ISO9001, HSE, national lab accreditation, and more. We maintain rigorous quality management systems and have been recognized as a National High-Tech Enterprise and National Enterprise Technology Center. Our products have won the National Quality Silver Award, China Top Brand recognition, and numerous scientific achievement awards.

5. Customization is not a buzzword — it’s how we work. Every rig is different, every operator has unique workflows. We don’t force you into a one-size-fits-all solution. From software function modules to physical control layouts, we adapt the system to your team’s actual needs.

6. Global service network. Our technical support team is ready to deploy worldwide. We provide onsite commissioning, remote troubleshooting, spare parts supply, and comprehensive training for your drillers and maintenance crews.

7. Cost-effective without cutting corners. Low-cost automation (LCA) is part of our design philosophy, but "low-cost” never means "low-quality.” We engineer intelligent systems that deliver premium reliability at competitive price points — because smarter drilling shouldn’t require emptying your budget.

Frequently Asked Questions (FAQ)

Q1: Can your intelligent rig control system be retrofitted onto my existing rig?

Absolutely. We offer modular retrofit solutions (SJ-IC-MOD series) designed to upgrade legacy rigs — regardless of original manufacturer — with minimal downtime. Our engineering team performs a site assessment, designs the integration plan, and handles installation and commissioning.

Q2: What kind of operator training do you provide?

We provide comprehensive training programs, including classroom sessions, simulation-based driller training, onsite hands-on coaching, and detailed technical documentation. Remote refresher training is also available via online platforms.

Q3: How does the system handle harsh environmental conditions (extreme cold, high heat, dust)?

Our systems are built to operate in temperatures from -20°C to +55°C as standard. For extreme cold applications (down to -45°C), we offer cold-weather packages featuring heated enclosures, low-temp-rated electronics, and specialized lubricants. Our equipment has been deployed in Russian arctic conditions and Middle Eastern desert heat with proven reliability.

Q4: What data protocols does the system support? Can it integrate with my existing SCADA or remote monitoring platform?

Yes. Our system supports PROFIBUS, Modbus TCP, Ethernet IP, and other standard industrial protocols. We can interface with most SCADA platforms, and we offer optional cloud-based remote monitoring through our SOFElink IoT platform.

Q5: Do you offer spare parts and technical support internationally?

We maintain global spare parts inventory and have service engineers available for international deployment. Our support team can provide remote diagnostics and troubleshooting 24/7. Local distributors and service partners are available in key markets including Russia, the Middle East, Southeast Asia, and South America.

Q6: What’s your typical lead time for a new intelligent rig control system?

Standard lead time is approximately 4-6 months from order confirmation, depending on customization requirements and current production load. Retrofit projects typically require 2-4 months, including engineering design, site preparation, installation, and commissioning. Expedited options may be available upon request — please inquire with our sales team.

Q7: Can you provide references from existing customers using your intelligent rig control system?

Yes. We can provide case studies and customer references upon request. Our systems have been successfully deployed across China’s major oilfields (Shengli, Jiangsu) and exported to international markets including Africa and the Middle East. We’re happy to arrange technical discussions with existing customers where permitted.