Heavy duty hydraulic elevator

Technical Specifications – Hydraulic Elevator Parameters

The following table provides key specifications for SJ Petro heavy duty hydraulic elevators. Custom configurations are available for specific pipe sizes and load requirements.

Parameter	CDZH Hydraulic Elevator	DDZH Hydraulic Elevator	CDZY Automated Elevator
Load capacity (short tons)	150–500 tons	150–350 tons	250–500 tons
Load capacity (kN)	1,350–4,500 kN	1,350–3,150 kN	2,250–4,500 kN
Pipe size range	2‑⅞″ – 9‑¾″	2‑⅜″ – 7‑⅝″	2‑⅞″ – 9‑¾″
Interchangeable bushing	Yes – quick‑change insert bowls	Yes	Yes
Hydraulic pressure	2,500–3,000 psi (17–21 MPa)	2,500–3,000 psi	2,500–3,000 psi
Control type	Manual hydraulic / Remote integrated	Manual hydraulic / Remote integrated	Machine‑electrical‑hydraulic integrated control
API standard	API Spec 8C	API Spec 8C	API Spec 8C
Body deflection range	±90° (optional)	±90° (optional)	±90° (standard)
Temperature rating (standard)	-20°C to +50°C	-20°C to +50°C	-20°C to +50°C
Temperature rating (Arctic)	-45°C to +50°C【?】	-45°C to +50°C	-45°C to +50°C
NDT (100% coverage)	MPI, UT on critical components	MPI, UT	MPI, UT
Hydraulic proof test	1.5× rated load per API 8C	1.5× rated load	1.5× rated load
API Monogram	Available on request	Available	Available

Product Types – Hydraulic Elevators from SJ Petro

We offer three primary configurations of hydraulic elevators to match different operational requirements and automation levels.

1. CDZH Hydraulic Side Door Elevator (Double‑Valve Structure)

• Design: Side‑opening elevator with double‑valve hydraulic circuit

• Pipe handling: Drill pipe, drill collars, casing, tubing via interchangeable insert bowls

• Operation: Remote hydraulic control from driller's station

• Best for: Standard land drilling rigs, workover operations where side‑opening access is preferred

2. DDZH Hydraulic Center Latch Elevator

• Design: Center‑latch elevator with hydraulic latching mechanism

• Pipe handling: Drill pipe, drill collars, casing, tubing through bushing change

• Operation: Remote hydraulic control; mechanical backup

• Best for: Heavy‑duty drilling rigs (ZJ70–ZJ90), deep wells requiring robust center latch design

3. CDZY Fully Automated Hydraulic Elevator

• Design: Machine‑electrical‑hydraulic integrated control system

• Pipe handling: Fully automatic opening, closing, turning, and signal feedback

• Operation: Remote control from HMI with sensor feedback; integrates with rig automation system

• Best for: Fully automated drilling rigs, remote operation campaigns, unmanned drill floor projects

4. Arctic‑Rated Hydraulic Elevators (All Models)

• Temperature rating: Continuous operation at -45°C, storage to -60°C

• Key features: Low‑temperature seals, special hydraulic fluids, heated valve enclosures, impact‑tested steel

• Best for: Siberian, Canadian Arctic, Alaskan drilling programs

5. Retrofit Hydraulic Elevator Kits

• For existing rigs: Replace manual elevators with hydraulic control without replacing the entire hoisting system

• Includes: Hydraulic elevator body, control console, hoses, integration with existing traveling block

• On‑site installation: Available for SJ Petro and third‑party rigs

Application Fields – Where Hydraulic Elevators Deliver Maximum ROI

Land Drilling Rigs (ZJ Series, all depth capacities)

Tripping drill pipe is the most frequent, repetitive, and safety‑critical operation on any drilling rig. Hydraulic elevators eliminate manual latching and unlatching—the movements that cause most hand injuries on the drill floor. The driller commands the elevator from the cabin; the crew stays clear of the well center until the pipe is positioned. For ZJ40 through ZJ90 rigs, a 250–500 ton hydraulic elevator is standard equipment in automated drilling packages.

Workover and Well Servicing (XJ Series)

Workover rigs trip tubing repeatedly across multiple wells. Each trip involves hundreds of connections. Manual elevators at that frequency cause fatigue, repetitive stress injuries, and slowed tripping speeds. A hydraulic elevator reduces the crew's physical workload by eliminating the need to swing and latch the elevator for every connection.

Offshore Platform Drilling

Space on an offshore platform is limited. Manual elevator operation requires crew members to work within inches of the well center. Hydraulic elevators are remote‑controlled from the driller's cabin, keeping personnel off the crowded platform deck during tripping. Marine‑grade finishes and corrosion‑resistant materials protect against saltwater exposure.

Arctic and Remote Land Drilling

In extreme cold, manual equipment becomes hazardous. Gloved hands cannot operate small latches. Standard hydraulic seals fail at -20°C. Our Arctic‑rated hydraulic elevators are engineered for -45°C continuous operation with cold‑hardened seals, low‑temperature hydraulic fluids, and heated valve enclosures. These units have been field‑proven on Rosneft drilling campaigns in Siberia.

Automated Drill Floor and Remote Drilling Campaigns

Hydraulic elevators are essential components of fully automated drill floors. Integrated with the rig's control system via PROFINET, Modbus TCP, or EtherNet‑IP, the elevator opens, closes, deflects, and signals its position—all without human intervention. For operators moving toward reduced‑crew or zero‑personnel drill floors (remote Arctic, deepwater, or hazardous field operations), hydraulic elevators are the standard.

Why Choose SJ Petro for Hydraulic Elevators?

Backed by Sinopec – One of China Top 500 Manufacturers

SJ PETROLEUM MACHINERY Co., Ltd. is a wholly‑owned subsidiary of Sinopec Oilfield Equipment Corporation, a China Critical Technological Equipment Nationalization Base and National Hi‑tech Enterprise. We are ranked No.2 among China Top 10 Petroleum Drilling and Production Equipment Manufacturers and rated AAA by China Petrochemical Industry and Banks.

We manufacture over 200 product models across four major categories and 12 series. Our hydraulic elevators are designed specifically for our ZJ series drilling rigs and XJ series workover rigs—not generic products adapted to unknown platforms.

API 8C Fully Certified – Load Tested, NDT Verified

All SJ Petro hydraulic elevators are designed, manufactured, and tested according to API Spec 8C for drilling and production hoisting equipment. We provide complete certification documentation: material test reports (MTRs), dimensional inspection records, NDT (MPI/UT) reports, and hydraulic test certificates with every shipment. Third‑party inspection (BV, SGS, DNV, ABS) is welcome at any stage of manufacturing.

Integrated with SJ Petro Rig Control Systems – One Interface

Our hydraulic elevators are designed to communicate directly with SJ Petro's PLC‑based control architecture—the same system that manages drawworks, top drive, mud pumps, and pipe handling automation. The driller controls the elevator from the same HMI used for the rest of the rig. No separate control box. No additional learning curve.

National‑Level Low‑Temperature Testing Laboratory – Arctic Proven

We operate one of China's few national‑level low‑temperature impact testing laboratories, qualifying materials down to -60°C. For Arctic‑rated hydraulic elevators, we test every critical component—steel forgings, seals, hydraulic cylinders—to ensure reliable operation at -45°C. This same laboratory has validated materials for the 11 low‑temperature drilling rigs delivered to Rosneft.

Global Export Track Record – 30+ Countries

SJ Petro hydraulic elevators are currently operating in over 30 countries, including Russia, Kazakhstan, the United States, Canada, the Middle East, and Southeast Asia. Our export team provides complete customs documentation and GOST certification packages for Russian and Eurasian markets.

Frequently Asked Questions (FAQ)

Q1: What is the difference between a hydraulic elevator and a pneumatic elevator?

A: A hydraulic elevator uses hydraulic fluid (oil) to actuate the opening, closing, and latching mechanisms. It delivers significantly higher force—capable of producing more than 25 times the force of pneumatic systems—and holds torque and force at a constant level without continuous fluid flow. Hydraulic systems are less energy‑intensive, as more kinetic energy is translated directly into confined force due to the sealed hydraulic liquid. A pneumatic elevator uses compressed air, which is generally less expensive, faster, and simpler to maintain but cannot match the lifting capacity or load‑holding ability of hydraulic systems.

Q2: What load capacities are available for SJ Petro hydraulic elevators?

A: SJ Petro hydraulic elevators are available in load capacities from 150 short tons up to 500 short tons (approximately 1,350–4,500 kN). The CDZH model covers 150–500 tons. Contact our engineering team for load requirements above 500 tons.

Q3: Are SJ Petro hydraulic elevators API 8C certified?

A: Yes. All SJ Petro hydraulic elevators are designed, manufactured, and tested according to API Spec 8C – Specification for Drilling and Production Hoisting Equipment. We can supply API monogrammed products and complete certification documentation including material test reports (MTRs), NDT reports, and hydraulic test certificates. Elevators are manufactured, load tested, and certified as per API 8C (PSL‑2).

Q4: What pipe sizes can one hydraulic elevator handle?

A: A single hydraulic elevator body handles a wide range of tubulars through interchangeable latch bushings / insert bowls. The CDZH hydraulic elevator covers pipe sizes from 2‑⅞″ to 9‑¾″. By changing the bushing, the same elevator can clamp tapered drill pipe, drill collars, casing, and tubing.

Q5: Can the hydraulic elevator swing to the V‑door without manual effort?

A: Yes. Our hydraulic elevators feature power‑assisted deflection up to ±90°. The driller commands the elevator to swing from well center to the V‑door or pipe racking area at an adjustable speed. No crew member needs to push or pull the elevator manually.

Q6: Do you offer Arctic‑rated hydraulic elevators for extreme cold environments?

A: Yes. SJ Petro Arctic‑rated hydraulic elevators are designed for continuous operation at -45°C with storage to -60°C. They include low‑temperature hydraulic seals, special low‑pour‑point hydraulic fluids, heated control valve enclosures, and impact‑tested steel (Charpy V‑notch at -46°C or lower). These units are proven on Rosneft drilling campaigns in Siberia and qualified in our national‑level low‑temperature impact testing laboratory.

Q7: What is the typical lead time for a hydraulic elevator order?

A: Lead time depends on the model, load capacity, and environmental rating:

• Standard CDZH / DDZH elevator (150–500 tons): 6–8 weeks

• CDZY fully automated elevator: 8–10 weeks (includes control system integration and HMI programming)

• Arctic‑rated models (any capacity): 10–12 weeks (includes material impact testing and certification)

• Large fleet orders (5+ units): 12–14 weeks

Expedite options may be available for emergency replacement—contact our sales team for current availability.

Q8: What warranty do you provide on hydraulic elevators?

A: Standard warranty is 12 months from date of shipment against defects in material and workmanship. Extended warranty options (up to 5 years) are available for fleet operators. The warranty covers repair or replacement of defective parts; it does not cover normal wear items (bushings, seals, inserts) or damage from misuse, overloading, or improper installation.

Q9: Can I retrofit a hydraulic elevator to an existing manual elevator setup?

A: Yes. SJ Petro offers retrofit hydraulic elevator kits for existing rigs. The kit includes the hydraulic elevator body, control console, hoses, and integration with your existing traveling block. A site survey is required to confirm compatibility. Contact our engineering team for a retrofit assessment.