Fast installation drilling rig
Technical Specifications – Fast Installation Drilling Rig
The table below shows a representative 5,000m fast installation rig. Custom configurations for shallower or deeper depths available.
| Parameter | Specification |
|---|---|
| Rig model | SJ‑FIR‑5000 |
| Nominal depth (4‑1/2″ DP) | 5,000 m (16,400 ft) |
| Hook load | 500,000 lbs (2,225 kN) |
| Mast type | K‑shaped, 2‑stage telescoping, self‑erecting |
| Mast extended height | 140 ft (43 m) |
| Mast raising time | 30 minutes |
| Substructure type | Parallelogram, low‑position assembly |
| Substructure height | 7.5 m (25 ft) |
| Number of modules | 48 |
| Max module weight | 18,000 kg (40,000 lbs) |
| Drawworks power | 1,500 HP AC‑VFD |
| Top drive | 50,000 ft‑lbs continuous torque |
| Mud pumps | 2 × 1,600 HP triplex |
| Walking/skidding system | Optional (hydraulic) |
| Rig‑up time (first pad) | 48 hours |
| Rig‑down + move time (to next pad) | 24 hours |
| Inter‑well move time (with walking) | 2‑6 hours |
| Crew size (rig‑up) | 4‑6 |
| Crew size (drilling) | 6‑8 |
| Certifications | API 4F, 7K, 8C |
| Lead time (FOB China) | 8‑12 months |
Applications
| Application | Why Fast Installation Rig Is Critical |
|---|---|
| Multi‑well shale pads | 10‑40 wells per pad; walking between wells saves days per move |
| Remote land exploration | No crane support available; rig must self‑erect |
| Tight gas / CBM fields | Hundreds of shallow wells; rapid pad‑to‑pad moves essential |
| Urban drilling (space‑constrained) | Small footprint, crane‑free assembly fits in tight sites |
| Disaster relief wells | Deploy within 48 hours of arrival on site |
| Workover campaigns | Move between wells in hours, not days |
| International development projects | Standard container shipping; local cranes not always available |
Product Types – Fast Installation Rig Configurations
| Model | Depth Rating | Hook Load | Modules | Best For |
|---|---|---|---|---|
| SJ‑FIR‑3000 | 3,000 m | 300,000 lbs | 32 | Shallow gas, CBM, workover |
| SJ‑FIR‑5000 | 5,000 m | 500,000 lbs | 48 | Standard land drilling |
| SJ‑FIR‑7000 | 7,000 m | 700,000 lbs | 64 | Deep wells, HPHT |
| SJ‑FIR‑M (mobile) | 3,000‑5,000 m | 500,000 lbs | Self‑propelled | No truck needed – integrated carrier |
Why Choose SJ Petro Fast Installation Drilling Rigs?
1. Crane‑Free Rig‑Up – Our self‑erecting mast and pin‑together modules eliminate the need for auxiliary cranes. Set up anywhere, even where crane access is impossible.
2. 70% Reduction in NPT – Industry data shows rapid rig technology reduces move time from 7‑10 days to 24‑48 hours. For a 10‑well pad, that saves over 2 months of rig time.
3. Ground‑Level Assembly – The parallelogram substructure is pinned together at ground level, then raised hydraulically. No working at height during rig‑up – safer for crews.
4. Fewer Modules, Faster Connections – 40‑60 modules (vs 100+ for conventional rigs). Pre‑labeled hoses and cables connect in minutes.
5. Field‑Proven – Our fast installation rigs have drilled over 500 wells in China, Middle East, and South America. Moving between pads in under 48 hours is routine.
6. API 4F & 7K Certified – Not "designed to” – fully certified. Full material traceability and load testing.
7. Global Logistics – All modules fit within standard 40ft containers or flat racks. We have shipped fast installation rigs to six continents.
8. Sinopec Engineering – Backed by decades of drilling experience. Our fast installation design is not a prototype – it is production‑proven.
Frequently Asked Questions (FAQ)
Q1: What is the difference between a fast installation drilling rig and a conventional rig?
Conventional rigs require cranes, bolted connections, and 7‑10 days for rig‑up. Fast installation rigs use pin‑together modules, self‑erecting hydraulics, and can be ready to drill in 24‑48 hours.
Q2: How many people are needed to rig up the fast installation rig?
4‑6 experienced rig hands can complete rig‑up in 48 hours. Conventional rigs require 12‑16 people for the same task.
Q3: Do I need a crane to assemble the rig?
No. The mast is self‑erecting – hydraulic cylinders raise it from horizontal to vertical. The substructure is raised hydraulically. All modules are designed to be pinned together with hand tools.
Q4: Can the rig move between wells on the same pad without rig‑down?
Yes – with the optional hydraulic walking or skidding system, the assembled rig (mast vertical, utilities connected) can move to the next well in 2‑8 hours.
Q5: What is the maximum rig‑up height for module connections?
All pin connections are made at ground level on the low‑position substructure. No working at height during assembly. The cabin and BOP are raised with the substructure.
Q6: How does the mast raising system work?
The mast is attached to the substructure in the horizontal position using pivot pins. Dual hydraulic cylinders then raise it to vertical, where automatic locking pins engage.
Q7: Can the rig be shipped in standard containers?
Yes – each module fits within standard 40ft container dimensions. We provide a detailed packing list for customs clearance and transport planning.
Q8: What is the typical lead time for a fast installation drilling rig?
8‑12 months FOB China, depending on depth rating and options. Expedited delivery (6‑8 months) available for repeat configurations.
Q9: Do you provide training for the pin‑together assembly method?
Yes – 5 days on‑site training covering module identification, pinning sequence, hydraulic safety, and emergency procedures. We also provide a laminated assembly manual.
Q10: Is the rig suitable for desert or arctic conditions?
Yes – we offer desert packages (55°C, sand pre‑cleaners) and arctic packages (-40°C, heated enclosures, low‑temp hydraulics). Specify your environment at time of order.
Q11: Does the rig include automated pipe handling?
Optional – we can add a hydraulic catwalk, iron roughneck, and auto‑driller. The mast and substructure are pre‑designed to accommodate these upgrades.
Q12: How do I get a quote for a fast installation drilling rig?
Provide: target depth, desired hook load, number of wells per pad, environment (desert/arctic/temperate), and any specific move requirements (walking/skidding). We will respond within 7 business days.
