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Fracturing complete equipment

Technical Specifications – Complete Fracturing Spread (Typical Configurations)

Below are standard complete spreads. All components are API 7K and API 6A certified where applicable.

20,000 HP All‑Diesel Spread (Conventional / Tight Gas)

Component	Quantity	Specifications
QPA2500 quintuplex frac pump (diesel)	8 units	2,500 HP each, 105 MPa, skid‑mounted
Frac blender (diesel)	2 units	6,000 lbs/min sand rate, ±2% accuracy
Data van	1 unit	SOFElink, 8‑channel monitoring
High‑pressure manifold	1 set	105 MPa, 4″ iron, hammer unions
Chemical additive system	1 set	4 injection points
Spare parts kit	1 set	Valves, seats, packing, plungers
Total HHP	20,000 HP
Footprint (approximate)	80m × 30m

30,000 HP All‑Electric Spread (Shale Gas / Deep HPHT)

Component	Quantity	Specifications
SCF8000 electric frac skid	4 units	8,000 HP each, 175 MPa, grid‑powered
Electric frac blender	1 unit	6,000 lbs/min, fully automated
SOFElink data van	1 unit	Full spread control + data logging
Mobile substation + VFD	1 set	6‑10 kV input, 30 MW capacity
175 MPa manifold system	1 set	Forged alloy, 2× safety factor
Chemical additive system	1 set	Integrated with SOFElink
Spare parts kit	1 set	Complete fluid end service kit
Total HHP	32,000 HP
Footprint	50m × 25m (significantly smaller than diesel)

40,000 HP Hybrid Spread (Maximum Flexibility)

Component	Quantity	Specifications
SCF8000 electric skids	6 units	48,000 HP total electric
QPA2500 diesel skids (backup)	4 units	10,000 HP backup
Electric blenders	2 units	6,000 lbs/min each
SOFElink data van	1 unit	Manages both electric and diesel
Mobile substation	1 set	For electric units
175 MPa manifold	1 set	Rated for highest pressure in spread
Spare parts (both types)	2 sets	For electric and diesel fluid ends
Total HHP	58,000 HP
Footprint	70m × 30m

Product Types – Complete Fracturing Equipment Packages

We structure our complete equipment offerings into tiered packages based on horsepower, power source, and level of automation.

1. Standard Diesel Spread (15,000 – 25,000 HHP)

Best for: Conventional oil & gas, tight gas, coal bed methane, operators new to fracturing

What’s included:

6–10 × QPA2500 diesel frac skids (2,500 HP each)
1–2 × diesel blenders (closed‑loop proppant control)
1 × data van (basic SOFElink)
105 MPa high‑pressure manifold
Chemical additive system (4 points)
Basic spare parts kit
2‑week on‑site training

Typical price range: $3M – $6M (depending on unit count)

2. High‑Performance Diesel Spread (25,000 – 40,000+ HHP)

Best for: Large tight gas fields, operators with high annual pumping hours

What’s included:

10–16 × QPA2500 diesel frac skids
2–3 × diesel blenders
1 × SOFElink advanced data van (full automation)
105 MPa or 140 MPa manifold (upgraded)
Dual chemical systems (for gel and acid)
Comprehensive spare parts kit
4‑week on‑site training + remote support

3. All‑Electric Spread (20,000 – 50,000+ HHP)

Best for: Deep shale gas, HPHT wells, low‑emission projects, grid‑connected pads

What’s included:

3–7 × SCF8000 electric skids (8,000 HP each) OR 5–10 × SCF5000
1–2 × electric blenders
1 × mobile substation + VFD distribution (if no grid)
1 × SOFElink data van with predictive maintenance
175 MPa manifold system (for deep shale)
Electric chemical injection system
Full spare parts kit
3‑week on‑site training + digital twin simulation

4. Hybrid Electric + Diesel Spread (30,000 – 60,000+ HHP)

Best for: Large shale pads with variable power availability, operators transitioning to electric

What’s included:

4–8 × SCF8000 electric skids (primary)
4–6 × QPA2500 diesel skids (backup / peak load)
2 × electric blenders + 1 diesel backup blender
1 × SOFElink data van (controls both)
1 × mobile substation (for electric)
175 MPa manifold system
Dual spare parts kits (electric + diesel)
Extended training (4 weeks)

5. Custom / Specialty Spreads

Best for: Offshore platforms, Arctic operations, urban fracturing, extreme HPHT (>140 MPa)

Features:

DNV/ABS certification (offshore)
Arctic package (-45°C rated, heated fluid ends)
Noise‑reduced enclosures (urban)
175 MPa or higher manifold
Fully customized layout

Applications – Where Complete Fracturing Spreads Are Used

Our turnkey fracturing equipment packages are deployed in virtually every stimulation environment:

Shale gas (Sichuan, Ordos, Tarim basins) – multi‑stage plug‑and‑perf, high sand volume, high pressure
Tight sandstone gas – deep, high‑pressure, abrasive proppant
Conventional oil & gas – matrix acidizing, proppant fracturing, water flooding support
Coal bed methane – low‑pressure, high‑sand‑volume fracs in shallow coal seams
Geothermal wells – high‑temperature stimulation, often grid‑connected
Offshore platforms – compact electric spreads with corrosion protection
Urban / environmentally sensitive areas – electric spreads with near‑zero noise and emissions
Remote exploration – diesel spreads with air‑transportable modules

Why Choose SJ Petro for Your Complete Fracturing Equipment?

Because a spread is only as reliable as its weakest link – and we control every link.

Your Challenge	SJ Petro’s Answer
"I’ve bought 'complete’ spreads before, but components came from different brands with different warranties.”	Everything comes from SJ Petro. Pumps, blenders, manifolds, iron – all manufactured in our facilities. One warranty, one support team.
"Integrating a blender from one brand with pumps from another is always a nightmare.”	Our blenders and pumps share the same SOFElink control architecture. They speak the same language out of the box. No integration consultants needed.
"We need a spread fast. I don’t have 12 months to wait.”	Standard spreads: 5–7 months lead time. Expedited options available. We keep key components (pumps, blenders) in production rotation.
"Our last spread had no training package. We struggled for months.”	Every complete spread includes on‑site training (2–4 weeks), digital manuals, and 6 months of remote video support.
"We’re considering electric but worried about grid access.”	We’ll help you decide. Our team can run a total‑cost‑of‑ownership comparison for diesel vs. electric vs. hybrid based on your local power and fuel prices.

More reasons to choose SJ Petro for your complete fracturing spread:

Single‑source accountability – No more "the pump brand says it’s the blender’s fault.” One phone number to call.
Sinopec Group heritage – Over 80 years of oilfield equipment manufacturing, with three national manufacturing champion awards for fracturing equipment.
API 7K & API 6A certified – All pressure‑containing components meet international standards.
Global track record – Complete spreads delivered to China, Russia, Middle East, Southeast Asia, and Africa.
In‑house manufacturing – We build our own pumps, fluid ends, blenders, manifolds, and iron. No third‑party quality surprises.
Proven in the world’s toughest conditions – Our spreads have pumped at 140 MPa in 4,500m deep shale wells and at -45°C in Siberia.
Flexible financing – Lease, finance, or milestone payment options available for complete spreads.

Frequently Asked Questions (FAQ) – Complete Fracturing Equipment

Q1: What exactly is included in a "complete fracturing equipment” package?

A: A complete package typically includes all equipment needed to perform hydraulic fracturing operations from fluid supply to wellhead:

Pumping units – diesel or electric frac pumps (quantity based on required HHP)
Blending unit – proppant and liquid mixing, chemical injection
Data / control van – SOFElink automation and data acquisition
High‑pressure manifold – connects pumps to wellhead (includes gate valves, swivels, iron)
Low‑pressure suction manifold – connects frac tanks to blender
Chemical additive system – pumps and tanks for gel, crosslinker, breaker, surfactant
Flow iron – hammer union lines of various lengths
Spare parts kit – valves, seats, packing, plungers, seals
Documentation – manuals, test reports, drawings
Training – on‑site operator training for 2–4 weeks

Not included (customer supplies): frac tanks, sand storage, wellhead/BOP, downhole tools, fuel/electricity supply.

Q2: How do I know how much horsepower (HHP) I need for my spread?

A: Required HHP depends on:

Target treatment rate (bpm)
Expected treating pressure (PSI)
Well depth and friction pressure

Rough rule of thumb for shale gas:

20,000 HHP – sufficient for 1–2 wells simultaneously at moderate depth
40,000 HHP – standard for a single large shale pad (4–6 wells)
60,000+ HHP – for high‑rate zipper fracturing on multi‑well pads

We provide a free HHP analysis with your well data. No obligation.

Q3: Can you design a spread for a specific well pad layout (small footprint, long reach, etc.)?

A: Yes. We’ve designed spreads for:

Tight pads – using trailer‑mounted units that can be spotted with a single tractor
Long narrow pads – distributed pumping units with central blending
Offshore platforms – compact electric skids stacked in two layers
Arctic conditions – heated fluid ends and enclosed shelters

Send us your pad drawing. We’ll propose a layout.

Q4: What’s the difference in cost between a diesel spread, an electric spread, and a hybrid spread?

A: Upfront cost: Electric spreads are the most expensive, followed by hybrid, then diesel. For a 30,000 HHP spread:

Spread Type	Approx. Upfront Cost (USD)
All‑diesel	$5M – $8M
Hybrid (60% electric / 40% diesel)	$8M – $12M
All‑electric	$10M – $16M

But operating cost flips the order: Over 5 years of high‑usage (5,000+ hrs/year), electric often has the lowest total cost, hybrid second, diesel highest. We provide a free TCO comparison for your specific operation.

Q5: What is the lead time for a complete spread?

A: Lead time depends on configuration and current workload:

Spread Type	Typical Lead Time
Standard diesel spread (20,000 HP)	5–6 months
Standard electric spread (30,000 HP)	6–8 months
Hybrid spread	7–9 months
Custom / specialty spread	8–12 months

We can expedite for urgent projects – contact us for current schedule.

Q6: Do you provide financing or leasing for complete spreads?

A: Yes. We work with third‑party finance partners who offer:

Operating leases (3–5 years, low monthly payments, return at end)
Finance leases (own equipment at end)
Direct financing for qualified buyers

Typical terms: 20–30% down, 3–5 year term, fixed or variable rate. Contact us for a lease quote.

Q7: What is the warranty on a complete spread?

A: 12 months after commissioning or 18 months after shipment – whichever occurs first – on all components (pumps, blenders, van, iron). Wear parts (valves, seats, packing, plungers) are not covered but are provided as spares. Extended warranty available for an additional fee.

The warranty is unified – no separate terms for different components. If something fails, you call one number.

Q8: Can I see a reference list of complete spreads you’ve delivered?

A: Yes. We have supplied complete spreads to:

Major Chinese shale gas operators – multiple 40,000+ HP electric spreads
Russian oil company – 30,000 HP diesel spread for Siberia
Middle Eastern NOC – 20,000 HP diesel spread for tight gas
Southeast Asian independent – hybrid spread (electric + diesel)

We can provide anonymized references after signing a non‑disclosure agreement.

Q9: Do you offer training for the entire spread?

A: Yes. Training is included in every complete spread package:

2–4 weeks on‑site training during commissioning (depending on spread complexity)
Classroom training at our factory in Jingzhou (for supervisors and maintenance leads – travel expenses not included)
Digital manuals and video tutorials
6 months of remote video support after commissioning
Optional annual refresher training (additional cost)